Hydrocone crusher, which is another name of cone crusher, is one of the machines used in sand production lines in stone mines, which is capable of crushing hard and coarse mineral stones and can be used in the stage The second crushing should be placed after the jaw crusher. The working method of the Hydrocon stone crusher is based on hydraulic pressure and there are various types of it available in the market, the selection of which is made depending on the type and hardness of the stones to be crushed.
How the hydrocon crusher works
As one of the most widely used machines in sand production factories, the hydrocon sand maker is used in the second stage of crushing and as a secondary stone crusher after the industrial feeder machine. The operation of this type of stone crusher is based on hydraulic pressure. In this way, the incoming stone pieces are guided by the feeder arms to the space between two fixed and moving cones, called the cone and mantle, and are subjected to hydraulic pressure and crushed. In the last step, the crushed pieces are removed from the end of the machine.
hydrocon crusher in mining
The industrial hydrocon device has become one of the most vital equipment used in sand mines due to the use of hydraulic pressure and high power in crushing various mineral parts. Also, having practical capabilities such as the ability to adjust the output size and stable performance are other reasons for using this type of stone crusher.
One of the most important uses of cone crusher is its use for crushing iron ore, granite, coal and limestone in construction and mining industries. Also, other uses of this type of stone crusher are as follows:
- road construction industry
- Industries related to construction and production
- Recycling process
- Oil and gas industry
Let’s know the benefits of using the hydrocon device!
As one of the most important machines used for the production of sand, the Hydrocon cone crusher has many advantages, which has caused the high attention of employers and industrialists to this crushing machine. Among the most important features of the hydrocon sand maker, we can mention the possibility of controlling the output of the device by adjusting the distance between the conical cone (fixed) and the mantle cone (moving).
Another important advantage of the hydrocon crusher is having a large inlet, which is controlled by the hydroset system and is also suitable for mass production. Another practical characteristic of this stone crusher is its low cost of repairs and maintenance. Also, this type of secondary stone crusher has a long service life due to having three advanced lubrication systems and requires less periodic repairs. Other practical features of industrial hydrocon include the following:
- Can be used in hot and dry areas due to having a special lubrication system
- Can be used as a primary or secondary crusher
- Having resistant parts made of manganese steel
- High resistance in crushing hard stones such as iron ore
- The possibility of production in different dimensions and according to the needs of the employer
- The possibility of repairing and replacing parts at the installation site
- Availability of spare parts
- Low weight and easy to transport
- Low depreciation
Introduction of hydrocon crusher parts
Even though the two parts of Kankio and Mentel in the Sekan Hydrocon stone are responsible for crushing the stone pieces, there are other vital parts in this type of stone crusher, all of which have high resistance and can be replaced. The most important parts of Hydrocon are:
- main body (Main Frame)
The main body of the hydrocon crusher is actually the skeleton of the machine on which all components are installed.
- Crushing Cone Mantle
The crushing cone is actually one of the most important parts of the hydrocon crusher, which is located inside the body of the machine and is actually considered a bed for the crushers.
- Concave
The concussion part in the hydrocon machine is actually the fixed part of the crushing chamber, which is placed in front of the mantel.
- Main Shaft
The main axis in the hydrocon device is a platform for installing the mantel, which is rotated by the motor.
- Eccentric Bushing
It is one of the components of the hydrocon through which the rotational movement of the engine is transferred to the main axis.
- Supporting Bushing
The support bush in the hydrocon crusher is a part that is placed around the main axis and supports it.
- suspension system
The oscillations of the crushing cone are controlled by the suspension system installed on the hydrocon crusher.
- Lubrication System
Lubrication system in this type of stone crusher is used to lubricate bushings, main axis and other parts.
- Hydraulic System
The hydraulic system of the Hydroken stone crusher is responsible for adjusting the distance between the cone and the mantel and plays a significant role in protecting the machine from unbreakable parts.
- Electrical and Control System
This system includes electric motors, controllers and sensors that are able to monitor and control the operation of the crusher.
- Feed System
The hydraulic feeding system of the stone crusher is responsible for transferring the stone pieces to the inner chamber of the machine.
- Discharge System
The discharge system is actually the last and one of the most important parts of the hydrocon, by which the pieces of crushed stone are removed from the machine.
- Liners
Hydrocon stone crusher liners are actually the same resistant steel covers that are installed on the mantel and conky and are easily replaceable.
- Seals and Packings
Seals and packings are actually responsible for preventing oil leakage and protecting internal parts.
Hydrocon technical specifications that we should consider when buying!
Due to the fact that choosing and buying a hydrocon machine may present many challenges to employers and mine owners, we tried to help you in this field by providing a checklist of the technical specifications of the hydrocon crusher.
Production capacity
Hydrocon crusher production capacity is a factor that shows the ability of the machine to crush minerals and its unit is tons per hour or tons per day.
Input size
The size of the entrance of the hydrocon crusher is equal to the maximum size of stone pieces that can enter the crusher and its unit is inches or millimeters.
Output size
Another feature of the cone crusher is the cone, which is equal to the final size of the material output from the hydrocon crusher, which is fully adjustable and can be checked in inches or millimeters.
Engine power
One of the important parameters for buying a hydrocon stone crusher is the engine power of the device, which is measured in horsepower (HB) or kilowatt (KW) and represents the power produced by the engine for crushing.
Cone rotation speed
The rotational speed of the hydrocon crusher cone is an effective factor on the crushing ability of the device, which is expressed in revolutions per minute.
Control system
The hydrocon control system of the stone crusher as a tool for adjusting the output size is another feature of the cone crusher that should be considered when purchasing it and plays a significant role in the size of the final stone pieces.
The weight of the device
One of the important things that may not be considered and forgotten by employers when purchasing a hydrocon stone crusher is the weight of the device, which has a great impact on the ease of carrying and moving the crusher.
power source
The power source of hydrocon crusher is actually the working voltage required by the engine.
Physical dimensions
Since the physical dimensions of the hydrocone crusher play an important role in the ease of carrying and placing the device in the mining environment, paying attention to these dimensions is another important point that should be kept in mind when purchasing a cone crusher. It should be noted that the dimensions of the device include its length, width and height, which are expressed in meters and centimeters.
Getting to know the types of hydrocon crushers
Hydrocon crushers are usually produced in various sizes and capacities, and their technical specifications can be changed based on the client’s needs. One of the most common categories available for all types of hydrocon in terms of dimensions and features is as follows:
Standard Hydrocone Crusher
Hydrocon standard crusher is one of the most widely used types of cone crusher in mines, which is used to crush medium-sized minerals.
Superior Hydrocone Crusher
Super Hydrocon Crusher is an enhanced version of the regular Hydrocon Crusher, which is used to crush large-sized minerals and achieve higher output.
Hydrocone Crusher With Screen
This hydrocon model is actually one of the types of hydrocon that has a screen with a special design and allows the user to view and adjust the final size of the output.
Mobile Hydrocone Crusher
Mobile stone crusher hydrocon, which is also called mobile hydrocon, is installed on mobile chassis and is easily portable.
Secondary Hydrocone Crusher
Hydrocon secondary crusher is placed as the second crushing unit after the primary crusher and reprocesses its output.
Since the selection and purchase of a suitable hydrocon crusher machine for the industry requires a lot of expertise and experience in this field, Sahand Poya, as one of the largest hydrocon manufacturers, suggests contacting our consultants in the marketing and sales department who can help in this matter. help you
Important points of maintenance and repair of hydrocon crusher
Continuity in the maintenance and repair of the hydrocon crusher is of great importance in order to increase the useful life and reduce the costs, and it requires attention and periodic checking of the device. Due to its simple design and the ability to replace parts, the hydrocon crusher machine produced by Sahand Poya allows users to maintain and repair the hydrocon crusher. Also, Sahand Pooya’s expert team consisting of experts in this field are ready to provide maintenance and repair services for hydrocon crushers every day. To contact the experienced Sahand Poya team, just call the number 09121775749 please call
The price of a hydrocon crusher produced by Sahand is dynamic
Today, due to currency fluctuations and the constant change in the price of raw materials used in the construction of machines and equipment, the final price of products is constantly changing. The suggestion of Sahand Pooya Company, as a manufacturer of all kinds of mining hydrocon crushers, is to contact our experts in the company’s sales department, who are ready to provide price and purchase advice to you, dear customers, every day.
Buy a cone crusher from Sahand Poya
The recommendation of the Sahand Poya team to buy a hydrocon crusher is to go through the following steps, which can largely guide you in choosing the right device for your field.
1. Contacting the company: At the initial stage of buying a cone crusher, you need to contact an experienced team in the field of hydrocon production and sales to help you in this field.
2. Get strong purchase advice: At this stage, you can choose your suitable hydrocon sand maker with the help of Sahand Poya experts and be fully informed about its specifications.
3. Use of offers and discounts: Sahand Pooya company is always ready to present its exceptional offers to you, dear customers, with the aim of offering its products at extremely economical prices and cheaper than foreign samples.
4. Confirming the order and signing the contract: After choosing the product, it is time to sign the official contract for the purchase of Hydrocon, which is concluded between you and the company.
5. Payment: This step is also done according to the company’s payment conditions and considering the customer’s conditions.
6. Strong delivery and installation: After settlement, it is time to deliver and install the product. At this stage, the equipment is moved to the desired location and installed, and the employees are given the necessary training to use them.
7. Training and support: After the delivery of the product from the company, you can benefit from the advice and maintenance facilities of the product from the company without time limit.