One of the important steps in the process of mineral processing and sand production, which plays a vital role in the quality of output materials, is the washing step, during which the sand particles are free from any pollution and dust. One of the functional machines that can be used in this In order for the stage to be effective, the salt sand machine is an industrial one that is usually placed in the lower part of the first step and is able to clean the minerals sifted from dust by water. Butterfly or bucket salt sand machine and spiral or snail salt sand are among the most common types of industrial salt sand that are used in mineral processing industries.
How does the salt sand machine work?
Maybe you have the question, “What is salty sand?” And how it works. In general, the operation and design of industrial salt sand includes the entry and exit of materials and their washing through water flow, and if we want to consider the operation of salt sand as a process, the steps of this process will be as follows :
1. Entry of sand particles contaminated with dust into the device
2. Movement of sand along the plane of the machine in order to spray compressed air to remove impurities and dust
3. Removal of clean sand particles from the end of the machine
4. Draining water contaminated with impurities from the other end of the device
What are the main components of the salt sand machine?
Among the most important components of industrial salt sand, which are almost the same in all types of salt sand, the following can be mentioned:
- Salty sand tank (place for placing and washing incoming materials)
- Water supply system (responsible for supplying water needed for washing)
- Air supply system (is responsible for creating the compressed air needed to remove impurities)
- Vibrating or spiral plates (used to move sand during the process)
- Output system (responsible for the output of mineral particles washed by the device)
Application of salt sand crusher in industry
Since the quality of minerals processed by factories is of great importance, the presence of an accurate washing tool with high work efficiency is very important in various industries such as construction materials, asphalt construction and cement and sand production. It requires investment. Therefore, today, industrial salt sand machines have become an inseparable part of the machinery of mineral processing lines, especially sand.
In order to order and receive any advice on the purchase of industrial salt sand according to your desired industry, you can contact the experts of Sahand Poua.
Getting to know the advantages of the industrial salt sand machine
In addition to increasing the quality of the final product, the use of the industrial salt sand machine has other important advantages, which has caused a lot of attention from manufacturers and industrialists to this practical washing machine. Perhaps one of the biggest advantages of using salty sand is saving water. Because the salty sand machine is able to wash minerals with the least possible amount of water due to the use of high-pressure water and compressed air, and as a result, it will have a significant impact on reducing the costs of production lines.
Also, nowadays, due to the reduction of water resources, water saving and environmental protection are on the agenda of producers, and the use of industrial salt sand can be considered a great help in this field for sand processing factories. Among the other practical and important advantages of this industrial machine, we can mention the long life of its parts, which are less likely to fail due to their high strength, thus reducing maintenance costs.
Introduction of types of industrial salt sand
In general, salt sand machines can be divided into two general categories based on how they work and appearance, as follows:
Pocket salt sand or butterfly
Bucket Wheel Classifier, which is also known as butterfly salt sand and wheeled bucket salt sand, is mostly used for washing wind sand or minerals in high tonnages. Salty sand pocket has a rotating wheel and a container similar to a bucket In which the incoming sand is placed. The operation of the propeller salt sand is that after the mineral parts enter the machine, the rotating movement of the wheel grinds and cleans the sand from impurities, and at the same time, the water flow enters the machine and washes it. is done At the last stage of the process, the clean sand is moved by the blades and poured into the discharge tank.
The most important components of the bag salt sand (propeller) include the rotating wheel, sieve screen, washing chamber, shaft and electric gearbox, which we will briefly explain each one below:
- spinning wheel
The rotating wheel in the salt sand bag is responsible for moving the sand and mixing it with the water flow, and in this way it helps to wash the stone pieces. The way the rotating wheel works is that with the movement of the bucket parts like a wheel inside the water chamber, turbulence is created and the sand particles are washed and cleaned in this way. Then the washed sands are placed in the buckets and exited from the outlet of the machine.
- Sieve screen
The screen of the sieve is placed in the back part of the rotating wheel bucket and its task is to separate the sand from excess particles and water.
- Washing compartment
The washing chamber or water basin is where the sand washing process is carried out, and there is a bag at the end of the salt sand.
- shaft
The shaft piece is located in the pocket of salty sand in the center of the rotating wheel and its main task is to create circulation.
- Electro gearbox
The electric gearbox in Mase Shor Pakti is responsible for creating the required force for the rotation of the rotating wheel.
Spiral salt sand
The spiral classifier consists of a number of spiral or spiral blades that are inside a pool full of water and are able to clean the sand particles from impurities by using their rotational movement. The most important parts used in making snail salt sand include the following:
- Snail blades
The spiral blades in the salty sand are made of iron with a minimum thickness of 5 mm and are responsible for creating circulation in the salty sand.
- compartment
The auger salt sand chamber is often made in the form of a cylinder or tube and is responsible for storing and washing sand particles.
- shaft
The shaft piece in snail salt sand is responsible for maintaining the spiral blades and creating circulation in them.
- Engine gearbox
The gearbox used in snail salt sand is usually an industrial or frog type gearbox and its task is to produce the power required for the rotation of the spiral blades. It should be noted that the force created by the gearbox is transferred to the shaft piece by the gear wheel or pulley and the belt, thus causing the blades to move.
- Spiral blade lifter
The spiral vane lifter is another practical part that is installed on some spiral salt sands and is responsible for raising and lowering the shaft connected to the vanes.
Spiral or spiral sand wash is divided into two sub-categories based on the number of axes with the names of single spiral salt sand (single spiral) and double spiral salt sand (double spiral), whose characteristics are as follows:
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Single spiral salt sand machine
The reason for naming this type of spiral salt sand is the existence of a spiral axis in its design. This salty sand machine is mostly used for washing ordinary sand particles.
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Double spiral salt sand machine
Another type of salty sand is a snail that has two spiral axes and because of its more complex structure, it is mostly used for washing sand with a lot of waste.
What are the factors affecting the efficiency of snail salt sand?
Among the most important factors affecting the speed and working efficiency of spiral salt sand machines, the following can be considered:
- Spiral diameter
- Rotation speed
- The volume of the pond
- Spiral length
Installation of industrial salt sand produced by Sahand Poya
Moving and installing industrial machines is always a difficult task and requires expertise, and the industrial salt sand machine is no exception to this rule. Therefore, the proposal of Sahand Pooya team as a manufacturer of salty sand, to buy and produce salty sand Sahand Poya is Our professional team, with more than 12 years of experience in the manufacture and sale of stone crusher salt sand, is ready to accept all kinds of industrial salt sand construction projects from all over the country. For more information, contact our experts in the sales department: 09121775749
Buying salt sand machine from Sahand Poya
Dimensions, types of parts, engine power and salt sand model are among the important factors affecting the design of salt sand, which should be determined according to the client’s needs and according to his order. Sahand Pooya Company is one of the largest manufacturers of salt sand machine in Iran, which is able to produce salt sand in various dimensions. Therefore, it is recommended to view the catalog and buy industrial salt sand with the experts of Sahand Poya in the marketing and sales department of the company at the number 09121775749 contact.
The price of Sahand industrial salt sand is dynamic
The price of industrial salt sand is always influenced by various factors such as the price of raw materials, types of parts, dimensions, specifications and currency fluctuations. Therefore, it is recommended to contact our experts to know the latest price of salt sand produced by Sahand Pooya Company.